Source code for exerpy.components.turbomachinery.compressor

import logging

import numpy as np

from exerpy.components.component import Component, component_registry


[docs] @component_registry class Compressor(Component): r""" Class for exergy and exergoeconomic analysis of compressors. This class performs exergy and exergoeconomic analysis calculations for compressors, considering thermal, mechanical, and physical exergy flows. The exergy product and fuel are calculated based on temperature relationships between inlet, outlet, and ambient conditions. Parameters ---------- **kwargs : dict Arbitrary keyword arguments passed to parent class. Optional parameter 'Z_costs' (float): Investment cost rate of the component in currency/h. Attributes ---------- E_F : float Exergy fuel of the component :math:`\dot{E}_\mathrm{F}` in :math:`\mathrm{W}`. E_P : float Exergy product of the component :math:`\dot{E}_\mathrm{P}` in :math:`\mathrm{W}`. E_D : float Exergy destruction of the component :math:`\dot{E}_\mathrm{D}` in :math:`\mathrm{W}`. epsilon : float Exergetic efficiency of the component :math:`\varepsilon` in :math:`-`. P : float Power input to the compressor in :math:`\mathrm{W}`. inl : dict Dictionary containing inlet stream data with temperature, mass flows, enthalpies, and specific exergies. outl : dict Dictionary containing outlet stream data with temperature, mass flows, enthalpies, and specific exergies. Z_costs : float Investment cost rate of the component in currency/h. Notes ----- The exergy analysis considers three cases based on temperature relationships: Case 1 - **Both temperatures above ambient** (:math:`T_\mathrm{in}, T_\mathrm{out} > T_0`): .. math:: \dot{E}_\mathrm{P} &= \dot{m} \cdot (e_\mathrm{out}^\mathrm{PH} - e_\mathrm{in}^\mathrm{PH})\\ \dot{E}_\mathrm{F} &= |\dot{W}| Case 2 - **Inlet below, outlet above ambient** (:math:`T_\mathrm{in} < T_0 < T_\mathrm{out}`): .. math:: \dot{E}_\mathrm{P} &= \dot{m} \cdot e_\mathrm{out}^\mathrm{T} + \dot{m} \cdot (e_\mathrm{out}^\mathrm{M} - e_\mathrm{in}^\mathrm{M})\\ \dot{E}_\mathrm{F} &= |\dot{W}| + \dot{m} \cdot e_\mathrm{in}^\mathrm{T} Case 3 - **Both temperatures below ambient** (:math:`T_\mathrm{in}, T_\mathrm{out} \leq T_0`): .. math:: \dot{E}_\mathrm{P} &= \dot{m} \cdot (e_\mathrm{out}^\mathrm{M} - e_\mathrm{in}^\mathrm{M})\\ \dot{E}_\mathrm{F} &= |\dot{W}| + \dot{m} \cdot (e_\mathrm{in}^\mathrm{T} - e_\mathrm{out}^\mathrm{T}) For all valid cases, the exergy destruction is: .. math:: \dot{E}_\mathrm{D} = \dot{E}_\mathrm{F} - \dot{E}_\mathrm{P} where: - :math:`\dot{W}`: Power input - :math:`e^\mathrm{T}`: Thermal exergy - :math:`e^\mathrm{M}`: Mechanical exergy - :math:`e^\mathrm{PH}`: Physical exergy """ def __init__(self, **kwargs): r"""Initialize compressor component with given parameters.""" super().__init__(**kwargs) self.P = None self.Z_costs = kwargs.get("Z_costs", 0.0) # Investment cost rate in currency/h
[docs] def calc_exergy_balance(self, T0: float, p0: float, split_physical_exergy) -> None: r""" Calculate the exergy balance of the compressor. Performs exergy balance calculations considering the temperature relationships between inlet stream, outlet stream, and ambient conditions. Parameters ---------- T0 : float Ambient temperature in :math:`\mathrm{K}`. p0 : float Ambient pressure in :math:`\mathrm{Pa}`. split_physical_exergy : bool Flag indicating whether physical exergy is split into thermal and mechanical components. """ # Get power flow if ( 1 in self.inl and self.inl[1] is not None and self.inl[1].get("kind") == "power" and "energy_flow" in self.inl[1] ): self.P = self.inl[1]["energy_flow"] else: self.P = self.outl[0]["m"] * (self.outl[0]["h"] - self.inl[0]["h"]) # First, check for the invalid case: outlet temperature smaller than inlet temperature. if self.inl[0]["T"] > self.outl[0]["T"]: logging.warning( f"Exergy balance of compressor '{self.name}' where outlet temperature ({self.outl[0]['T']}) " f"is smaller than inlet temperature ({self.inl[0]['T']}) is not implemented." ) self.E_P = np.nan self.E_F = np.nan # Case 1: Both temperatures above ambient elif round(self.inl[0]["T"], 5) >= T0 and round(self.outl[0]["T"], 5) > T0: self.E_P = self.outl[0]["m"] * (self.outl[0]["e_PH"] - self.inl[0]["e_PH"]) self.E_F = abs(self.P) # Case 2: Inlet below, outlet above ambient elif round(self.inl[0]["T"], 5) < T0 and round(self.outl[0]["T"], 5) > T0: if split_physical_exergy: self.E_P = self.outl[0]["m"] * self.outl[0]["e_T"] + self.outl[0]["m"] * ( self.outl[0]["e_M"] - self.inl[0]["e_M"] ) self.E_F = abs(self.P) + self.inl[0]["m"] * self.inl[0]["e_T"] else: logging.warning( "While dealing with compressor below ambient, " "physical exergy should be split into thermal and mechanical components!" ) self.E_P = self.outl[0]["m"] * (self.outl[0]["e_PH"] - self.inl[0]["e_PH"]) self.E_F = abs(self.P) # Case 3: Both temperatures below ambient elif round(self.inl[0]["T"], 5) < T0 and round(self.outl[0]["T"], 5) <= T0: if split_physical_exergy: self.E_P = self.outl[0]["m"] * (self.outl[0]["e_M"] - self.inl[0]["e_M"]) self.E_F = abs(self.P) + self.inl[0]["m"] * (self.inl[0]["e_T"] - self.outl[0]["e_T"]) else: logging.warning( "While dealing with compressor below ambient, " "physical exergy should be split into thermal and mechanical components!" ) self.E_P = self.outl[0]["m"] * (self.outl[0]["e_PH"] - self.inl[0]["e_PH"]) self.E_F = abs(self.P) # Invalid case: outlet temperature smaller than inlet else: logging.warning( f"Exergy balance of compressor '{self.name}' where outlet temperature is smaller " "than inlet temperature is not implemented." ) self.E_P = np.nan self.E_F = np.nan # Calculate exergy destruction and efficiency self.E_D = self.E_F - self.E_P self.epsilon = self.calc_epsilon() # Log the results logging.info( f"Exergy balance of Compressor {self.name} calculated: " f"E_P={self.E_P:.2f} W, E_F={self.E_F:.2f} W, E_D={self.E_D:.2f} W, " f"Efficiency={self.epsilon:.2%}" )
[docs] def aux_eqs(self, A, b, counter, T0, equations, chemical_exergy_enabled): """ Auxiliary equations for the compressor. This function adds rows to the cost matrix A and the right-hand-side vector b to enforce the following auxiliary cost relations: (1) Chemical exergy cost equation (if enabled): 1/E_CH_in * C_CH_in - 1/E_CH_out * C_CH_out = 0 - F-principle: specific chemical exergy costs equalized between inlet/outlet (2) Thermal/Mechanical exergy cost equations (based on temperature conditions): Case 1 (T_in > T0, T_out > T0): 1/dET * C_T_out - 1/dET * C_T_in - 1/dEM * C_M_out + 1/dEM * C_M_in = 0 - P-principle: relates inlet/outlet thermal and mechanical exergy costs Case 2 (T_in ≤ T0, T_out > T0): 1/E_T_out * C_T_out - 1/dEM * C_M_out + 1/dEM * C_M_in = 0 - P-principle: relates outlet thermal and inlet/outlet mechanical exergy costs Case 3 (T_in ≤ T0, T_out ≤ T0): 1/E_T_out * C_T_out - 1/E_T_in * C_T_in = 0 - F-principle: specific thermal exergy costs equalized between inlet/outlet Parameters ---------- A : numpy.ndarray The current cost matrix. b : numpy.ndarray The current right-hand-side vector. counter : int The current row index in the matrix. T0 : float Ambient temperature. equations : list or dict Data structure for storing equation labels. chemical_exergy_enabled : bool Flag indicating whether chemical exergy auxiliary equations should be added. Returns ------- A : numpy.ndarray The updated cost matrix. b : numpy.ndarray The updated right-hand-side vector. counter : int The updated row index (increased by 2 if chemical exergy is enabled, or by 1 otherwise). equations : list or dict Updated structure with equation labels. """ # --- Chemical equality equation (row added only if enabled) --- if chemical_exergy_enabled: # Set the chemical cost equality: A[counter, self.inl[0]["CostVar_index"]["CH"]] = ( (1 / self.inl[0]["E_CH"]) if self.inl[0]["e_CH"] != 0 else 1 ) A[counter, self.outl[0]["CostVar_index"]["CH"]] = ( (-1 / self.outl[0]["E_CH"]) if self.outl[0]["e_CH"] != 0 else 1 ) equations[counter] = { "kind": "aux_equality", "objects": [self.name, self.inl[0]["name"], self.outl[0]["name"]], "property": "c_CH", } chem_row = 1 else: chem_row = 0 # --- Thermal/Mechanical cost equation --- # Compute differences in thermal and mechanical exergy: dET = self.outl[0]["E_T"] - self.inl[0]["E_T"] dEM = self.outl[0]["E_M"] - self.inl[0]["E_M"] # The row for the thermal/mechanical equation: row_index = counter + chem_row if self.inl[0]["T"] > T0 and self.outl[0]["T"] > T0: if dET != 0 and dEM != 0: A[row_index, self.inl[0]["CostVar_index"]["T"]] = -1 / dET A[row_index, self.outl[0]["CostVar_index"]["T"]] = 1 / dET A[row_index, self.inl[0]["CostVar_index"]["M"]] = 1 / dEM A[row_index, self.outl[0]["CostVar_index"]["M"]] = -1 / dEM equations[row_index] = { "kind": "aux_p_rule", "objects": [self.name, self.inl[0]["name"], self.outl[0]["name"]], "property": "c_T, c_M", } else: logging.warning("Case where thermal or mechanical exergy difference is zero is not implemented.") elif self.inl[0]["T"] <= T0 and self.outl[0]["T"] > T0: # Case 2: Inlet at/below ambient, outlet above ambient # Handle potential zero values for robustness if self.outl[0]["e_T"] != 0 and dEM != 0: A[row_index, self.outl[0]["CostVar_index"]["T"]] = 1 / self.outl[0]["E_T"] A[row_index, self.inl[0]["CostVar_index"]["M"]] = 1 / dEM A[row_index, self.outl[0]["CostVar_index"]["M"]] = -1 / dEM equations[row_index] = { "kind": "aux_p_rule", "objects": [self.name, self.inl[0]["name"], self.outl[0]["name"]], "property": "c_T, c_M", } else: logging.warning( f"Compressor '{self.name}' Case 2: outlet thermal exergy or mechanical exergy " "difference is zero, auxiliary equation may be degenerate." ) # Fallback: set identity equation for thermal cost A[row_index, self.outl[0]["CostVar_index"]["T"]] = 1 equations[row_index] = { "kind": "aux_p_rule", "objects": [self.name, self.inl[0]["name"], self.outl[0]["name"]], "property": "c_T", } else: # Case 3: Both temperatures at or below ambient - apply F-rule for thermal exergy # Handle zero thermal exergy cases to avoid division by zero if self.inl[0]["e_T"] != 0 and self.outl[0]["e_T"] != 0: A[row_index, self.inl[0]["CostVar_index"]["T"]] = -1 / self.inl[0]["E_T"] A[row_index, self.outl[0]["CostVar_index"]["T"]] = 1 / self.outl[0]["E_T"] elif self.inl[0]["e_T"] == 0 and self.outl[0]["e_T"] != 0: # Inlet thermal exergy is zero, constrain C_T_in = 0 A[row_index, self.inl[0]["CostVar_index"]["T"]] = 1 elif self.inl[0]["e_T"] != 0 and self.outl[0]["e_T"] == 0: # Outlet thermal exergy is zero, constrain C_T_out = 0 A[row_index, self.outl[0]["CostVar_index"]["T"]] = 1 else: # Both thermal exergies are zero, set identity equation A[row_index, self.inl[0]["CostVar_index"]["T"]] = 1 A[row_index, self.outl[0]["CostVar_index"]["T"]] = -1 equations[row_index] = { "kind": "aux_f_rule", "objects": [self.name, self.inl[0]["name"], self.outl[0]["name"]], "property": "c_T", } # Set the right-hand side entry for the thermal/mechanical row to zero. b[row_index] = 0 # Update the counter accordingly. new_counter = counter + 2 if chemical_exergy_enabled else counter + 1 return A, b, new_counter, equations
[docs] def exergoeconomic_balance(self, T0, chemical_exergy_enabled=False): r""" Perform exergoeconomic cost balance for the compressor. The general exergoeconomic balance equation is: .. math:: \dot{C}^{\mathrm{T}}_{\mathrm{in}} + \dot{C}^{\mathrm{M}}_{\mathrm{in}} - \dot{C}^{\mathrm{T}}_{\mathrm{out}} - \dot{C}^{\mathrm{M}}_{\mathrm{out}} + \dot{Z} = 0 In case the chemical exergy of the streams is known: .. math:: \dot{C}^{\mathrm{CH}}_{\mathrm{in}} = \dot{C}^{\mathrm{CH}}_{\mathrm{out}} This method computes cost rates for product and fuel, and derives exergoeconomic indicators. The compressor consumes power (fuel) to increase the exergy of the working fluid (product). **Case 1: Both inlet and outlet above ambient temperature** Both inlet and outlet satisfy :math:`T \geq T_0`: .. math:: \dot{C}_{\mathrm{P}} = \dot{C}^{\mathrm{PH}}_{\mathrm{out}} - \dot{C}^{\mathrm{PH}}_{\mathrm{in}} .. math:: \dot{C}_{\mathrm{F}} = \dot{C}^{\mathrm{TOT}}_{\mathrm{power,in}} **Case 2: Inlet at or below and outlet above ambient temperature** Inlet satisfies :math:`T \leq T_0` and outlet :math:`T > T_0`: .. math:: \dot{C}_{\mathrm{P}} = \dot{C}^{\mathrm{T}}_{\mathrm{out}} + \bigl(\dot{C}^{\mathrm{M}}_{\mathrm{out}} - \dot{C}^{\mathrm{M}}_{\mathrm{in}}\bigr) .. math:: \dot{C}_{\mathrm{F}} = \dot{C}^{\mathrm{TOT}}_{\mathrm{power,in}} + \dot{C}^{\mathrm{T}}_{\mathrm{in}} **Case 3: Both inlet and outlet at or below ambient temperature** Both inlet and outlet satisfy :math:`T \leq T_0`: .. math:: \dot{C}_{\mathrm{P}} = \dot{C}^{\mathrm{M}}_{\mathrm{out}} - \dot{C}^{\mathrm{M}}_{\mathrm{in}} .. math:: \dot{C}_{\mathrm{F}} = \dot{C}^{\mathrm{TOT}}_{\mathrm{power,in}} + \bigl(\dot{C}^{\mathrm{T}}_{\mathrm{in}} - \dot{C}^{\mathrm{T}}_{\mathrm{out}}\bigr) **Calculated exergoeconomic indicators:** .. math:: c_{\mathrm{F}} = \frac{\dot{C}_{\mathrm{F}}}{\dot{E}_{\mathrm{F}}} .. math:: c_{\mathrm{P}} = \frac{\dot{C}_{\mathrm{P}}}{\dot{E}_{\mathrm{P}}} .. math:: \dot{C}_{\mathrm{D}} = c_{\mathrm{F}} \cdot \dot{E}_{\mathrm{D}} .. math:: r = \frac{c_{\mathrm{P}} - c_{\mathrm{F}}}{c_{\mathrm{F}}} .. math:: f = \frac{\dot{Z}}{\dot{Z} + \dot{C}_{\mathrm{D}}} Parameters ---------- T0 : float Ambient temperature (K). chemical_exergy_enabled : bool, optional If True, chemical exergy is considered in the calculations. Default is False. Attributes Set -------------- C_P : float Cost rate of product (currency/time). C_F : float Cost rate of fuel (currency/time). c_P : float Specific cost of product (currency/energy). c_F : float Specific cost of fuel (currency/energy). C_D : float Cost rate of exergy destruction (currency/time). r : float Relative cost difference (dimensionless). f : float Exergoeconomic factor (dimensionless). Raises ------ ValueError If no inlet power stream is found. """ # Retrieve the cost of power from the inlet stream of kind "power" power_cost = None for stream in self.inl.values(): if stream.get("kind") == "power": power_cost = stream.get("C_TOT") break if power_cost is None: logging.error("No inlet power stream found to determine power cost (C_TOT).") raise ValueError("No inlet power stream found for exergoeconomic_balance.") # Compute product and fuel costs depending on inlet/outlet temperatures relative to T0. if self.inl[0]["T"] >= T0 and self.outl[0]["T"] >= T0: self.C_P = self.outl[0]["C_PH"] - self.inl[0]["C_PH"] self.C_F = power_cost elif self.inl[0]["T"] <= T0 and self.outl[0]["T"] > T0: self.C_P = self.outl[0]["C_T"] + (self.outl[0]["C_M"] - self.inl[0]["C_M"]) self.C_F = power_cost + self.inl[0]["C_T"] elif self.inl[0]["T"] <= T0 and self.outl[0]["T"] <= T0: self.C_P = self.outl[0]["C_M"] - self.inl[0]["C_M"] self.C_F = power_cost + (self.inl[0]["C_T"] - self.outl[0]["C_T"]) self.c_F = self.C_F / self.E_F self.c_P = self.C_P / self.E_P self.C_D = self.c_F * self.E_D self.r = (self.C_P - self.C_F) / self.C_F self.f = self.Z_costs / (self.Z_costs + self.C_D)